Coaters, Calenders, Laminators

Coaters, Calenders, Laminators And Integrated Turnkey Systems

IMC custom designs and manufactures high quality coating systems, coaters/laminators and calenders that are  stand alone modular units or fully integrated turnkey systems.

With 50 years’ experience in web processing systems, our machinery reflects our expertise in practical engineering and the employment of the most current technology for tension control, drive systems, controls, process reporting & analysis and ancillary converting or surface treating processes required by the application.

Our systems meet even the stringent standards demanded by the aerospace and pharmaceutical industries.

Our Systems Offer:

  • Streamlined & Simplified Safe Operation
  • Reliability
  • Consistent Repeatability
  • Precision
  • Selection and Integration of Components as required
  • Process reporting and analysis
  • In-Plant Start-Up and Training

Coating Methods Available:

Hot Melt Coating/Laminating Systems

  • Slot Die Coating
  • Fiberized Spray Coating
  • Enclosed Fountain feed/ Doctor Blade

General Roll Coating Systems

  • Knife Over Roll
  • Gravure
  • Reverse Roll
  • Meyer Rod
  • Differential Roll
  • Satuaration
  • Kiss Roller

Metering

  • Mechanical or motorized gap control
  • Computerized closed loop gap control

Calenders: Friction

  • 2-to-5-Rolls
  • Heating & Cooling Rolls
  • Super calendering or fine finishing

Integration Of Other OEM Processes:

  • Ovens & Dryers
  • Corona Treaters
  • Printing
  • Liquid Dispenser
  • Hot Melt Delivery Equipment
  • Vision Systems

24″ Hot Melt Coater/Laminator

Narrow Width Hot Melt Coater/Laminator With Slot Die And Spray Applicator

Dual Hot Melt Coater / Laminator (Film/Nonwovens)

60″ Wide Hot Melt Coating/Tri-Laminating System

Hot Melt Coating/Laminating/Printing/ DieCutting / Sheeting & Conveying System

High Pressure Metering Calender With Heated Rolls

  • Pre-meter 2-Roll Calender and Computerized 2-Roll Calender with closed loop gap control for a PTFE extrusion process to ensure both thickness and density control.

Cantilevered High Temperature Stretch Module

  • Cantilevered High Temperature Stretch Module for 12” wide [304mm] PTFE web with Separate Annealing/Sintering & Chill Roll Sections & Unwind & Rewind
  • Stretch module shown from back with wiring scheme for each roll and bearing cooling through water to oil heat exchanger

High Pressure Metering Calender With Heated Rolls

Gravure Coater With Enclosed Doctor Blade

High Temperature Sintering Rolls To 750°F